Vacuum Macaroni Extruder Instant Pasta Cup production line
Instant Pasta Cup production line Description
The best New Business Idea in food industry
There's no denying that pasta is a healthy choice. Its consumption is steadily increasing worldwide, appealing to vegans, vegetarians, health enthusiasts, and everyone in between. It's a product that satisfies the demands and preferences of various segments of the food market.
The only challenge lies in the cooking time required for both the pasta itself and its accompanying sauces.
Loyal Tech is revolutionizing Instant Pasta Cup production line by blending tradition with new, natural and healthy methods. Through gentle squeezing, careful steam pressure control during cooking, and even drying, we create a product that requires no cooking, just a quick 2-3 minute rehydration. Our ready-to-eat pasta pairs seamlessly with a range of sauces and toppings, providing a delicious and nutritious alternative to fatty, sodium-rich options.
How do we assist customers in producing instant elbow macaroni?
Industrial Instant Noodle Production Line Production Process
- RAW MATERIAL HANDLING -2.VACUUM EXTRUDER SHAPING--
- PRE-RIPENING
- PRE-DRYING
- DRYING
- COOLING
- PACKING
Instant Pasta Cup production line Production line workflow description
Vacuum Mixing&Shaping
The pasta production process begins in the vacuum mixing tank, where raw materials and water are precisely measured to create the dough. With the help of high-efficiency compression screws, the dough achieves the perfect density required for maintaining its shape as it exits the die head. The press is equipped with Total Vacuum System Technology to ensure optimal results.
The cutting system for macaroni is an independent unit, capable of producing various shapes of short-cut elbow macaroni by simply changing the molds, such as spirals, bends, large bends, small bends, stars, small flowers, etc.
Vibrating pre-drying and Bucket Elevator
The pasta drying process commences at this stage. Equipped with a novel motion mechanism (patented), the shaker enables considerable energy conservation. Within the shaker, the pasta surface undergoes rapid drying via hot air, preventing sticking in subsequent stages of pasta production.
Instant Pasta Steam Pre-Cooking
Our gelatinization system guarantees a consistently uniform final product, enhancing quality upon moisture restoration.
To achieve uniform and thorough cooking of instant pasta, this equipment features an innovative low-pressure steam diffusion system. The steam cooker's conveyor belt is crafted from self-cleaning PIK material, ideal for high temperatures.
Dryer
The pasta drying process occurs in two distinct zones within the dryer: the pre-dryer and the main dryer. Each zone is equipped with separate thermohygroregulation control units. Following a pre-drying stage lasting approximately 40 minutes, there's a drying phase of about 2 hours, followed by a stabilization phase of roughly 30 minutes. This ensures high-quality production with a variety of raw materials. The dryer features high-density fiberglass panels, internally lined with stainless steel sheets and silicone rubber gaskets for durability and efficiency.
Cooler
The air/water cooler features an external cooling unit designed to reduce the pasta temperature, making it suitable for storage or packaging purposes.
Instant Pasta Cup production line Production line applications
Barilla Ready Pasta
Knorr Instant Cup
Instant Pasta Cup - Basilio
Halal Instant Cup Baked Pasta Noodle
Instant Cup Pasta
Huel Instant Meal Cups
Tutto Bene Cups
Instant Microwave Pasta
Why Choose Industrial Instant Noodle Production Line?
| Enhanced Efficiency: |
Instant elbow macaroni machines operate under vacuum conditions, ensuring optimal efficiency throughout the production process. |
| Superior Drying Performance: |
These machines boast exceptional drying capabilities, resulting in quick and thorough drying of the pasta, maintaining its quality and texture. |
| Consistent Quality: |
The vacuum and drying features of these machines contribute to the consistent quality of the final product, meeting the highest standards of excellence.
|
| Versatility: |
Instant elbow macaroni machines offer versatility, accommodating various pasta shapes and sizes, catering to diverse consumer preferences. |
| Increased Shelf Life: |
By effectively reducing moisture content through vacuum and drying processes, these machines help extend the shelf life of the instant elbow macaroni, ensuring freshness and quality over time. |
Parameter Details Of Instant Pasta Cup production line:
| Item no |
Capacity |
Power |
Size |
| LYS-100 |
100kg/h |
12kw |
1200×800×1500mm |
| LYS-200 |
200kg/h |
22kw |
1500×1000×1800mm |
| LYS-300 |
300kg/h |
30KW |
2300×3000×4200mm |
| LYS-500 |
500kg/h |
37KW |
2700×3000×4200mm |
| LYS-1000 |
1000kg/h |
75KW |
4000×3500×5200mm |
LOYAL COPERATION CASE
| CUSTOMER CASE WHO PURCHASE BISCUIT PRODUCTION LINE IN 2023 |
| 1 |
CHINA 300T/YEAR COMMERCIAL PASTA PRODUCTION LINE |
| 2 |
1T/H PASTA PRODUCTION LINE FOR SALE IN PUERTO RICO |
| 3 |
1T/H PASTA PRODUCTION LINE FOR SALE IN BOLIVIA |
| 4 |
SENEGAL 1T/H INDUSTRIAL PASTA PROCESSING EQUIPMENT |
| 5 |
1T/H PASTA MACHINE FOR SALE IN CÔTE D'IVOIRE |
| 6 |
1T/H INDUSTRIAL PASTA EQUIPMENTS SOLD IN RUSSIA |
| 7 |
1T/H COMMERCIAL PASTA PRODUCTION LINE FOR SALE IN UZBEKISTAN |
| 8 |
1000KG/H INDUSTRIAL AUTOMATIC PASTA MACHINE FOR SALE IN SENEGAL |
| 9 |
MOZAMBIQUE 1T/H INDUSTRIAL PASTA MANUFACTURING LINE |
| 10 |
BANGLADESH 2T/H PASTA MANUFACTURING MACHINES |
| 11 |
1T/H THAI PASTA PRODUCTION LINE |
| 12 |
UZBEKISTAN 1T/H PASTA PRODUCTION LINE |
| 13 |
USA 1T/H MACARONI PRODUCTION MACHINE |
| 14 |
200KH/H INDUSTRIAL PASTA PRODUCTION LINE FOR SALE IN NIGERIA |
| 15 |
ALGERIAN PASTA 300KG/H PRODUCTION LINE |
| 16 |
SUDAN 200KG/H PASTA PRODUCTION LINE |
| 17 |
MOLDOVA SMALL 200KG/H PASTA PRODUCTION LINE |
| 18 |
200KG/H PASTA PROCESSING EQUIPMENT SOLD IN UKRAINE |
| 19 |
NIGERIA 150KG/H INDUSTRIAL PASTA MACHINE |
| 20 |
AUSTRIA SELLS COMMERCIAL PASTA MACHINE 100KG/H |
WHY CHOOSE LOYAL?
"SINCERITY IS THE SOUL OF LOYAL " Loyal's vision is to create value for every customer, which inspires us-inspires us-to do what we do. With 20 years experience at the food machine field, We provide feasible solutions for every customer, from A to Z, from raw material processing to finished product packaging.
LOYAL FACTORY
Loyal has 20,000 square meters of food machining workshops, CNC machine tools, CNC cutting machines, bending machines, automatic laser welding machines, a full set of sheet metal processing machinery and equipment, 5 hydraulic bending machines, 3 hydraulic shearing machines, and 10T cranes. 2 sets, 9 sets of 16T ~ 100T punching machines, automatic plate rolling machine, welding equipment such as electric welding, argon arc welding, automatic gas shielded welding and other welding equipment, with strong manufacturing and processing capabilities.
LOYAL HONOR
Loyal brand was famous well-known at global and domestic market,Loyal have Quality Management system---ISO 9001, Technology Development system ISO 9001,SGS certificate, CE certificates ,SGS AND 40 patents on Technology Patent.
LOYAL CUSTOMER
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