Fermented Bread Crumbs Bread Crumbs Curing Oven Panko Bread Crumbs Production Line

• Customization: Available
• After-sales Service: Provide
• Warranty: 12 Months
• Model NO.: LY
• Power Source: Electric
• Process: Electric
• Automatic Grade: Automatic
• Application: Chips, Biscuit
• Customized: Customized
• Equipment Name: Panko Bread Crumb Processing Line
• Frequency Converter: Delta Brand
• Machine Material: Stainless Steel
• Warranty Period: 12 Months
• Applicable Industry: Food Processing Machine
• Spare Parts: Provide by Seller
• After Sales Service: Seller Send Engineer for Installation and Training
• Delivery: Arrange by Seller
• Certificate: SGS, CE, ISO
• Automatic: Fully Automatic
• Place of Origin: Jinan, China
• Voltage: Customer Settings
• Company Type: Real Factory
• Transport Package: Film&Wooden Box Packing
• Specification: 10*1.2*1.5m
• Trademark: Loyal
• Origin: Jinan, China
• HS Code: 8438800000
• Production Capacity: 5000 Sets/Year
• Package Size: 300.00cm * 100.00cm * 180.00cm
• Package Gross Weight: 3000.000kg

Product Description

Fermented bread crumbs Bread crumbs curing oven Panko bread crumbs production line

Bread crumbs are widely used food additives, mainly used in fried steak, fried chicken legs and other frying accessories. According to market needs, our company has developed a fully automatic electrode-curing bread crumbs production line with flour as the main raw material, bread molding, low-temperature refrigeration, crushing, and drying to finished products. The electrode-curing bread crumbs production process from fabric input to crushing and molding is all produced on the assembly line, with fewer personnel, and the remaining materials can be reused without waste, reducing manufacturing costs and improving labor productivity.

Bread crumbs (bread crumb equipment) are the coating layer on the surface of fried food. The purpose is to make the fried food crispy on the outside and tender on the inside, and reduce the loss of raw material water. With the improvement of people's living standards, the demand for foods such as meat steaks, fish steaks, chicken fillets and pumpkin pie is increasing, and the demand for bread crumbs is also increasing. Now, bread crumbs are not only used as a coating layer, but also as a food auxiliary material. Therefore, its application range is expanding day by day.

Bread crumbs (bread crumb equipment) can be divided into three categories, European bread crumbs, Japanese bread crumbs and puffed crumbs. European bread crumbs and Japanese bread crumbs are fermented bread crumbs with the unique aroma of fermented food. They are well colored during frying (they can show baked color and golden yellow), not easy to fall off, and the coloring time can be adjusted according to the food raw materials (for example, fried chicken nuggets and fried chicken legs require different frying times, so the coloring time of bread crumbs is also different).

Puffed crumbs are not strictly speaking bread crumbs, but they are similar in appearance. They are poorly colored and easy to fall off during frying. However, due to its simple production process and relatively low cost, it has also been widely used in the market.

European bread crumbs are mainly granular, with a hard and crisp taste, a chewy feel, and an uneven surface. Japanese bread crumbs have a needle-like appearance and a loose taste. Japanese bread crumbs are divided into electrode crumbs and baked crumbs according to different processing methods. Baked crumbs are a traditional production process, but due to the Maillard reaction during baking, the bread crust turns brown, resulting in a lot of waste and high cost in the production of bread crumbs. Now, the most advanced process for producing Japanese bread crumbs is electrode maturation, which is characterized by no brown crust, high efficiency, low energy consumption and high output.
 

Compared	Extruded Puffed Bread Crumbs	Electrode Japanese Bread Crumbs
Raw Materials	Wheat Flour
The Shapes	Puffed Breadcrumbs Can Be Made In Different Shapes Such As Needle, Granule, And Snowflake Stars.	Japanese Bread Crumbs Is Mainly Made Of Needle Bran And Granular Bran.
Workflow	Powder Mixing - Extrusion Puffing - Cutting - Lifting - Sieve Bran - Conveying - Drying - (Packaging)	Screening - Mixing - Primary Fermentation - Pressing - Lumping - Secondary Fermentation - Aging - Primary Cooling - Crushing - Secondary Cooling - Drying - (Packaging)
Characteristics	The Bread Crumbs Making Machine Production Process Of Puffed Bread Bran Is Short And The Cost Is Low. Hard And Crisp Taste, Chewy, Uneven Appearance, More Advantageous In Terms Of Taste, Food Digestion And Nutritional Value	Electrode Japanese Bread Crumbs Production Cycle Is Long, There Is a Natural Fragrance Of Fermentation, The General Shape Of The Needle, Loose Taste. It Is More Suitable For Frozen Products.
Power Consumption	High Efficiency, High Yield	Low Energy Consumption

Japanese Panko electrode-cured bread crumb production line: the perfect fusion of heritage and innovation

In the modern food processing industry, the Japanese Panko electrode cooked bread crumb production line has attracted much attention for its unique technology and efficient production process. This production line combines traditional Japanese bread crumb making technology with modern production technology to provide consumers with high-quality bread crumb products that are crispy and fragrant. The following is the detailed process of this production line:

1. **Powder screening machine**:
    The flour is screened at this stage to remove impurities and ensure the purity and quality of the product.

2. **Screw feeder**:
    The flour is transported to subsequent processing equipment through the screw feeder to achieve automated continuous production.

3. **Horizontal dough mixer**:
    Here flour is mixed and stirred with water, yeast and other ingredients to form a dough.

4. **Face trough lift**:
    The prepared dough is transported to the next process through the dough trough lift.

5. **Dough Dividing Machine**:
    Divide the dough into appropriately sized pieces in preparation for subsequent processing.

6. **Dough Rounding Machine**:
    Round the divided dough pieces into a uniform ball shape.

7. **Shaping machine**:
    Shape the rounded dough balls to the desired shape and size.

8. **Mold car and electrode plate**:
    Place the shaped dough on the mold cart and put in the electrode plate to maintain the shape.

9. **Fermentation Room**:
    Place the mold car containing the dough in the fermentation chamber for fermentation to expand and ferment the dough.

10. **Electrode aging furnace**:
     The fermented dough mold enters the electrode curing furnace and is baked in a high-temperature environment to make the bread crumbs golden and crispy.

11. **Bread mold making car**:
     The baked bread crumbs are taken out from the mold car and allowed to cool before proceeding to the next step.

12. **Bread drying**:
     The baked bread crumbs are naturally dried to make them taste better.

13. **Low temperature cold storage**:
     Store the dried bread crumbs in a low-temperature refrigerator to extend its shelf life.

14. **Bread crushing, drying, vibrating square sieve**:
     The bread crumbs are crushed and dried, and impurities are removed through a vibrating square sieve to improve product quality.

15. **Metal Detector**:
     Conduct metal detection on processed bread crumbs to ensure product safety.

16. **Elevator**:
     The bread crumbs that pass the test are sent to the next step.

17. **Quantitative packaging scale**:
     Bread crumbs are packaged quantitatively to ensure consistency in product quality and specifications.

18. **Finished product**:
     The packaged bread crumb product is the finished product and can be put into the market for sale.

This Japanese-style Panko electrode-cured bread crumb production line integrates a series of advanced processing equipment and technologies, making the bread crumb production process more efficient and automated, and ensuring the quality and taste of the product. At the same time, it has inherited the traditional craftsmanship of Japanese bread crumbs and spreads the excellent Japanese food culture to all over the world.

WHY CHOOSE LOYAL?
"SINCERITY IS THE SOUL OF LOYAL " Loyal's vision is to create value for every customer, which inspires us-inspires us-to do what we do. With 20 years experience at the food machine field, We provide feasible solutions for every customer, from A to B, from raw material processing to finished product packaging.


LOYAL FACTORY

Loyal has 20,000 square meters of food machining workshops, CNC machine tools, CNC cutting machines, bending machines, automatic laser welding machines, a full set of sheet metal processing machinery and equipment, 5 hydraulic bending machines, 3 hydraulic shearing machines, and 10T cranes. 2 sets, 9 sets of 16T ~ 100T punching machines, automatic plate rolling machine, welding equipment such as electric welding, argon arc welding, automatic gas shielded welding and other welding equipment, with strong manufacturing and processing capabilities.

LOYAL HONOR
Loyal brand was famous well-known at global and domestic market,Loyal have Quality Management system---ISO 9001, Technology Development system ISO 9001,SGS certificate, CE certificates ,SGS  AND 40 patents on Technology Patent


LOYAL CUSTOMER