China Big Factory Good Quality Semi Automatic Choco Filled Cookie Machine/biscuit manufacturing machine150-200kg/h
This Stainless steeThis Stainless steel Industry biscuit making machine can produce a diverse array of biscuit types: soft, buttery biscuits, crisp and crunchy hard biscuits, delectable biscuits with rich fillings, and a variety of savory crackers. In the production of any type of laminated biscuit, the following meticulous process phases are involved: the meticulous preparation of the dough, its careful fermentation or stasis (depending on the recipe, particularly for some crackers or semi-hard biscuits), the precise formation of the dough, its expert sheeting (for certain recipes requiring layered textures), the reduction of the thickness of the final dough sheet to achieve the desired consistency, followed by the precise cutting into shapes, baking in a precisely controlled oven to perfection, and finally, the cooling process before the biscuits are carefully packaged to maintain their freshness and quality.
Biscuit Forming Process
DOUGH MIXING MACHINE →SOFT&HARD BISCUIT SHAPING MACHINE → TUNNEL BELT OVEN→ SPRAYING MACHINES →COOLER
1. Flour mixer: mixing the flour, eggs, sugar, and seasonings, creating a smooth and consistent dough with a rich, aromatic blend of ingredients. The mixer's rhythmic hum fills the air as the dough gradually thickens and takes on a golden hue.
2. Hard biscuit form machine/ soft biscuit form machine: roller cutting and roller stamping, form the biscuit into precise shapes, each one imprinted with intricate patterns or brand logos. The machine's metallic clinks and whirs are punctuated by the satisfying snap of dough being cut and stamped.
3. Oven: baking the biscuit, the oven's warm glow and the tantalizing aroma of baking dough fill the room. The heat crisps the edges while maintaining a tender center, transforming the raw dough into golden, fragrant biscuits.
4. Oil sprayer: spraying the oil, a fine mist of shimmering liquid coats each biscuit, ensuring they remain moist and have a delightful sheen. The subtle hiss of the sprayer contrasts with the rich scent of freshly baked goods.
5. Cooling conveyor: cooling and conveying, the biscuits glide smoothly along the conveyor belt, their surfaces cooling and firming up. The gentle hum of the conveyor is accompanied by the faint rustle of cooling air, which carries the lingering fragrance of baked treats.
6. Packaging machine: packaging the biscuit, the machine swiftly wraps each biscuit in protective, glossy foil, sealing them with a crisp snap. The rhythmic motion of the packaging machine is a symphony of precision, ensuring each biscuit is perfectly preserved for consumption.
Description Of Biscuit Production Line
This automatic biscuit production line, developed by integrating and absorbing Japanese technology, features a state-of-the-art equipment design with a compact structure and a high degree of automation. The line seamlessly handles the entire biscuit-making process, from feed rolling and forming to waste recycling, drying, coating, and cooling, all completed in one continuous operation. The company offers users access to hundreds of different molds and dozens of craft formulas, allowing for the production of market-popular high-end cookies by simply changing the mold and adjusting the process recipe.
Advantage
1.A complete soft and hard biscuit production line , which can make all kinds of biscuits of various shapes, just change the mold.
Soft & Hard Biscuits: Adjust dough consistency, baking time, and temperature to produce chewy, crispy, or layered biscuits.
Multiple Shapes & Designs: Simply change the mold to switch between round, square, animal-shaped, or custom-designed biscuits.
Wide Recipe Compatibility: Works with various dough types, including sugar-based, savory, gluten-free, and high-fiber recipes.
2.The biscuit production line can be customized according to the customer's workshop or biscuit making technical requirement
Adaptable Layout: The machine can be adjusted in size, conveyor length, and configuration to fit small, medium, or large workshops.
Tailored Technical Specifications: Customize baking time, temperature zones, and cooling speed based on your biscuit type.
Optional Add-ons: Additional modules like chocolate coating, cream filling, or double-layer baking can be integrated.
3.Have different heating sources for your operation (Electric, gas, Diesel oil)
Electric Heating: Best for stable temperature control, suitable for indoor factories with electricity supply.
Gas Heating: Cost-effective for large-scale production with consistent heat distribution.
Diesel Oil Heating: Ideal for areas with limited gas or electricity access, providing high thermal efficiency.
4.It is full automatic, advanced technology, easy to operation, high quality,save energy & labor, reasonable price to win customer reply and reputation.
PLC Touch Screen Control: Easy-to-use interface for adjusting speed, temperature, and baking time.
Energy-Saving Design: Optimized heat circulation and insulation reduce power consumption.
Minimal Labor Requirement: Automated feeding, forming, baking, and packaging reduce manual work.
Smooth & Stable Performance: Precision-engineered components ensure low maintenance and long service life
Parameter Of Biscuit Production Line
| item |
Capacity |
Heating type |
| LY-280 |
100kg/h |
Electricity, Gas, Diesel |
| LY-400 |
150-200kg/h |
Electricity, Gas, Diesel |
| LY-600 |
400-500kg/h |
Electricity, Gas, Diesel |
| LY-800 |
600-900kg/h |
Electricity, Gas, Diesel |
| LY-1000 |
1000kg/h |
Electricity, Gas, Diesel |
| LY-2000 |
2000kg/h |
Electricity, Gas, Diesel |
The Detail Descriptions Of Biscuit Production Line
| No. |
Item |
Detail descriptions |
| 1 |
Raw materials |
-Wheat flour, sugar, eggs, vegetable oil/palm oil, milk powder, leavening agents, flavors (customizable formulations for different biscuit types) |
| 2 |
Consumption |
-Power consumption: 25-30% lower than conventional lines
- Automated systems reduce labor requirements by 40%
- Energy recovery system for heat reuse |
| 3 |
Capacity |
-Multiple configuration options:
- Small scale: 100kg/h<br- Medium scale: 150-200kg/h, 300-350kg/h, 400-500kg/h
- Large scale: 600-900kg/h, 1000kg/h, 2000kg/h |
| 4 |
Machine material |
-Food-grade 304 stainless steel (contact parts)
- Reinforced steel frame
- Corrosion-resistant surface treatment |
| 5 |
Products |
- Hard biscuits (crackers, digestive)
- Soft biscuits (shortbread, cookies)
- Sandwich biscuits (cream-filled)
- Special shapes (custom molds available) |
Key Features:
Multi-format capability: Quick changeover between product types
Hygienic design: Complies with international food safety standards
Scalable operation: Capacity can be upgraded with additional modules
Precision control: ±1% weight accuracy for consistent product quality
This specification sheet clearly presents your production line's capabilities while highlighting its versatility across different biscuit types and production scales. The structured format makes it easy for potential customers to understand the machine's key parameters and benefits.
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